I’m In WAY Over My Head || Giving The Seahawks a Level Up — Transcript

Woodworker transforms the Seattle Seahawks' outdated production studio with custom woodwork, lockers, signage, and innovative portable flooring.

Key Takeaways

Custom woodworking can significantly upgrade a professional studio space with functional and aesthetic elements.
Portable and modular design solutions, like fake lockers and portable flooring, allow for easy transport and installation.
Planning for future dismantling and electrical access is crucial in temporary or semi-permanent studio builds.
Innovative materials such as vinyl dance floors can provide the look of wood with added durability and sound absorption.
Attention to detail in finishes and lighting enhances the overall professional appearance of the set.

Summary

Bourbon Moth Woodworking was contacted by the Seattle Seahawks to redesign their outdated video production studio.
The project included creating custom wooden signage, including the Seattle Seahawks logo, the number 12, and a wooden hawk head.
Built a set of fake lockers using walnut veneered plywood that could be disassembled and transported to Seattle.
Transported all materials and tools in a 22-foot trailer to the Seahawks' training facility for on-site installation.
Installed a portable wood-look dance floor made of high-density vinyl, which was easy to assemble and durable.
Framed new non-structural walls to allow for electrical wiring access and future dismantling.
Incorporated a secret door for access behind the new walls and anchored everything securely to withstand heavy use.
Covered walls with oak paneling and stone cladding around the lockers, with careful attention to aesthetics and durability.
Painted the substrate black behind the stone to maintain a clean visual effect.
Constructed a corner helmet shelf unit and completed the set with lighting and Seahawks-themed metal panels.

Chapters

Full Transcript — Download SRT & Markdown

Speaker A

Previously on Bourbon Moth Woodworking. So, we got this call from the Seattle Seahawks. I know, crazy. Went up to their headquarters and this guy right here, Luke, their head of video production, told us how their old production studio, well, it looked like

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the set of Blossom, and they wanted to redo it. So, I said, "Yeah, we could probably help you out with that." We talked through the design and he said they roughly wanted it to look something like this, which it currently did not

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look anything like that. So, we got some measurements and headed back to my shop.

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Now, the crazy thing about this project is that we can only do some of it in the shop, mainly all the signage that they're going to want. So, I got to work cutting out a bunch of letters over on

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the Shaper Origin and piecing them all together to spell out Seattle Seahawks. Obviously, they also wanted this wooden hawk head. This was a lot of fun because although it was their original hawk head logo, I wanted it to be obvious that it

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was made out of wood, meaning you could still see all the wood grain. Oh, and also the number 12 is a big deal up there. I learned that in the whole process. Anyways, I got all the letters done, the numbers done, and this sweet

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hawk head complete. The other thing that we could build in the shop was this set of lockers. It's going to look like a set of real lockers, but they're fake lockers, and it's just going to be on one wall of the set. So, I went out and

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bought a bunch of walnut veneered plywood, and I started building cabinet boxes to make this fake set of lockers.

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Pretty soon, I had not one, not two, but three of the locker carcasses complete, and I started slapping on some walnut face frames. I also had to build these lockers in a very specific way because we have to be able to take them apart

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and haul them all the way up to Seattle and reassemble them. So, I used a lot of lamello clips to hook the different boxes together, and all the face frames just snap in place. After we added some finish, I decked them out with some LED

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lighting, these sweet hawk head glass doors on the top, those sweet metal accent Seahawks panels at the bottom, and this is essentially what they're going to look like. Helmets, jerseys.

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Now it's time to go to Seattle. Seattle is about 3 and a half hours from my front door, so it just made sense to drive up there. Not to mention, I don't think they'd let us check these lockers

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in on the airplane. So, I borrowed a nice 22 foot long trailer from my friend and we started loading up everything we needed. Along with the lockers and all the signage that we built in my shop, we also had a bunch of materials that we

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needed to complete the space. Some wall paneling, some flooring, some stone. Yeah, you heard me right. Stone. We'll get to that later. And every tool that we could imagine we might possibly need while we're up there. And any other

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supplies that we're going to need for this project, we just figured we'd buy once we got to Seattle. We really had no plan other than we knew what the end product needed to look like. So, we loaded everything up in that trailer and

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we hit the road. We made it up to Seattle. We're at the Seahawks training facility and we're ready for install. I'm going to take you inside. I'm going to show you the space.

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It looks a lot different than it did in the first video. And by that, I mean completely empty. But hopefully by the end of this video, it'll look like a video production studio.

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Can't screw this up, Jason. It's the Seahawks. This is the space that we have to work with. Now, last time there was already some fake walls up here and that whole '9s setup that they had going on, they

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cleared out the entire space. So, this is what we have to do. We're going to build more walls all along this wall.

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We're going to do some cool oak paneling. We're going to hang our hawk head on this wall, those 12, uh, letter numbers that we cut out. And then it's going to turn a corner. We're going to leave a space behind this wall so that

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they can have access to run some wiring because on this wall they have a huge LED panel that's going to be mounted right here that they can change out the picture and make look like whatever they want. We're going to redo the floor.

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We're going to do a wood floor. You'll see more about that when we get to it around this entire space. Then turn a wall here. Secret door to give us access to that door. It's going to come turn a corner. The lockers that we built

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are going to be on this wall. And surrounding those lockers, we're going to clad this entire wall with stone. I know, crazy. How are we going to put stone in here? Stone weighs a million pounds. Well, we got a plan for that,

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too. But you're just going to have to wait and see. But first things first, we have to unload the trailer. You always got to do the boring stuff before you can do the fun stuff.

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So, we got to work. Now, I always heard that Seattle was rainy and overcast, but it was 92° as we unloaded this trailer.

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Thanks a lot, Seattle. The unload went fairly smoothly. We only got a pallet of heavy flooring stuck one time.

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Now, they wanted to get rid of the carpet and do like a wood floor look, but they also didn't want it to be permanent, like installing wood floor.

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So, originally I was trying to come up with some solution about like making squares that would click together and give the wood floor illusion. And then I found a website where you can actually just purchase portable wood floors.

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They're dance floors for like a wedding. So, in this box is supposed to be a wood floor that will fit perfectly in that room, but we haven't opened it. So, who knows what's in here. Could be a bride

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and groom. Craig and I were both very relieved to find out that there was not a bride and groom inside the box. But what we ordered, this portable dance floor. Now, the sweet thing about this is that it's supposed to be crazy easy

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to install. It's already made to just click together. You use a rubber mallet and you just kind of bang it into place just like I'm doing here. And the other benefit is because it's not real wood, it's like this high density vinyl or

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polymer, it's supposed to be very durable and it's got a little squish when you walk on it. So, it's not as loud. It'll absorb more sound. And as you can see, it took us literally about a half an hour to lay the entire floor.

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There were a few sections that we had to cut around little notches in the wall, but the stuff cut really easy just on the table saw or with a jigsaw. We laid all the full squares until we got over

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to the edge. And then I just used the track saw to trim them down to the right size. Zip, zap, zoop. That dance floor is ready to do the funky chicken coupe.

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I got there in the end. The other nice thing about this floor is that because we weren't doing the entire room, they wanted a section at the front that was free from flooring that they could wheel their equipment carts back and forth on.

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The flooring comes with this little edge piece so we could finish it all off.

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After we got the floor done, we were ready to start framing in walls. So, we went to Home Depot and we tried to find as straight of 2x4s as we could.

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Probably should have just gone to a lumber store in hindsight, but Home Depot was close. And we walked out of there with semi straight 2x4s and headed back to the Seahawks facility after loading them up into the trailer

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in the 92° heat. Spicy. Now, you might be asking, why do you have to frame in new walls? Why can't you just use the existing walls? Well, there's a couple reasons. Number one, they don't want the space to be completely permanent because

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there's a chance that who knows, they might be building something new in the next couple years. Number two, by building a fake wall on top of the existing wall, it's going to be a lot easier to run electrical behind it.

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Like, you see all that electrical on the wall? They actually want access to some of those things. So part of w

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outlets and hookups for all their filming needs. So after adding some plland to the wall, we just screwed those right into the metal studs. This is going to give us an attachment point and bump that fake wall off that

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existing wall just a little bit. We started framing out our walls. This is pretty much the exact same way that you would frame out a wall for a house. The only difference is this doesn't have to be structural at all. It's just got to

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be a place that we can hang a nice facade on top of. So started slapping 2x4s together just using a framing nailer. And pretty soon I had my first wall all framed together and it went up right into that giant piece of metal

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hanging down from the roof. Darn it. There's always something. So, I just pulled out the multi-tool and we cut the wall so that it would fit.

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Again, this is nice because these walls aren't structural. You can pretty much do whatever the heck we want.

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After getting the top notched out so that it would fit around that metal bracket, which is actually designed to hang different sheets of paper or curtains from for different filming needs, so they still wanted it there.

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Then the wall slid in very nicely. So we pushed it up against those plland. I'm calling them plland. I don't know what else to call them. Those pieces of wood that we screwed to the wall. And I just

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nailed the wall to those pieces of wood. The nice thing is that you could just unscrew those plland that are on the wall and the whole wall would come off.

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So it'd be pretty easy to demantle this at some point if you wanted to.

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Then it was on to framing the rest of that wall in. set up a nice little temporary wood shop right outside of that production room out of the sun. And in no time, we had that entire first section of wall framed in and put up

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into place. At this point, I was pretty happy with our progress because we had only been there for like 2 hours and we had already laid the entire floor, gone to Home Depot, got materials, and now we had an entire wall framed. I mean, we

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were rocking and rolling. But it also helped that out of all the walls we had to frame in, this was the simplest because it was just a long straight wall. When we turned the corner, things got a little more

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complicated. This is going to be the wall that has the giant LED panel in it.

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So, we had a frame and an opening for the LED panel, which is going to get installed later in the week, which meant we had to do a lot more measuring and making sure that the panel was going to

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be perfectly centered in the wall. And this wall isn't going to be tight against that back wall. It's actually going to be bumped off that wall 13 inches because they want to be able to get behind it to get easy access to the

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back of the LED panel and run all sorts of electrical. So, we stuck another pin up higher that's going to be an attachment point to anchor the top of the wall to. And for the side of the wall, we just anchored that into our

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first wall. That was pretty easy. Made sure it was nice and level. again. Is this how you would frame a house? Well, no. But you got to remember this isn't a house. And I know all you framers out

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there are just getting itchy fingers wanting to jump down to the comment section and tell us all the things we're doing wrong, like that opening doesn't have a header in it. Well, headers are there to support the load from the roof.

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Do you see a roof anywhere? After getting the wall kind of in place, I tested to make sure that an averagesized person would still fit behind it if they needed to, which I could. And then we had to anchor the wall to the floor. I

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went back and forth on how to do this. And finally, I was like, I'm just going to drill some holes right through the base plate, right through the temporary dance floor, and into the concrete subfloor. Did I ask permission from the

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people at the Seahawks first if I could drill a hole in their concrete floor?

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Well, no. Actually, I I didn't. I just kind of went for it. So, maybe don't mention it to him. Eventually, we got that wall in place, and it was time to turn our corner. Now, this is where things also got a little more

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complicated because we have to make a secret door to give access to that existing door, which involved putting up more pieces of wood on the wall to anchor walls to. I decided that instead of framing in a whole wall separately

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for the door, we were just going to frame in our corner and then we'll go back and just kind of like stick frame in for the door later.

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Now, I don't know if that was a good decision, but that was the decision. All we really had to do was make an opening big enough for a door. While we were at Home Depot, I bought this solid core

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panel door, and we're going to hide it later on in the process, but you'll just have to wait to see that. So, there was more drilling holes in the Seahawks floor, adding in more of these concrete wedge anchors, and it was only after we

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got this wall up that we realized we made it too short. Oopsy dupsy. So, like any good carpenter, I just slap some more 2x4s on the front to make it a little bit longer.

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That seemed like a good decision. I mean, once we cover it up, nobody's even going to see it. It's not like everyone watching this video is seeing my mistakes right now. Oh, wait. They are.

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Anywh who, as you can see, we left this opening just big enough for this door.

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Hopefully it works because everything is pretty locked in place now. Again, we didn't put a header up there. You don't need one. We're not supporting anything heavy. Just need an opening for the door. Once we were sure the door was

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going to fit, we finished framing it up above. There was another one of these weird metal things hanging from the ceiling, so we kind of had a frame around that, but it was a lot easier because, well, we didn't build the wall

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first and then put it up. And it's just fun to use a framing nailer. You feel like such a man. Before we could frame in the last wall, we needed to bring in the lockers because this wall is going

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to be framed around the lockers. So, we needed to know exactly how big we needed to make the wall so that the lockers could slide into place. So, we brought in all three lockers so we could get nice exact measurements off of them.

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Now, remember, these all go back together very nicely, and the face frames get replaced, and they'll look good when it's all said and done. You're just going to have to wait. Pretty soon, we had our last and final wall framed

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in. Now, you might have noticed because my clothes are different, but this was about the I don't know first couple hours of day two, and we already had all of the main frame structure of the set pretty much complete. Once we got that

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wall up, we anchored it into our other walls. We tied it in across the top using another one of those pllin boards.

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We anchored it into the floor with some more concrete anchors. And everything was feeling pretty darn sturdy. I mean, I don't think they're going to fall down even if a big defensive linebacker leans against them real hard. Is that even a

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position? Defensive linebacker. I think that's a thing. It's literally like we're just framing in a house. Well, not quite. I mean, there's certain structural things that we would have done different if we were framing a house, but this doesn't have a

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whole roof sitting on top of it, so it doesn't have to be as strong cuz it's fake. We got all the framing done. So, now they want on this wall this cool oak paneling. It's an acoustic panel, which

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will help in the filming setting, but it also looks really nice. But they're skinny panels. We can't mount it just to the studs. So, unfortunately, that means we have to clad all the walls with something to mount that to. So, we're

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just going to use OSB because it's inexpensive and you're not going to see it once we cover it all up. So, we have to clad all the way around to here with OSB. But these walls are not getting the

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oak paneling. They're getting stone like I mentioned. And we'll get to that later in the video. But for now, I got a lot of walls to cover.

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Now, this would have been a lot easier if I had a full size table saw. And I did bring a table saw, but its fence only went out to about 16 in, which didn't help me a lot, which meant I had

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to cut all of these pieces on my knees using the good old tracksaw, which was fine. And slowly I started piecing together all of the skins for covering up this framing. Craig helped me lift all the pieces into place. And

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then we just used shorter nails and that framing nailer to tack everything on. Went pretty quick, hoping that all of our measurements for the lockers and that LED panel were correct so that everything would fit once we got all of

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this OSB in place. There's something nostalgic about OSB, specifically the smell. Probably because I used to build forts out of it when I was a little kid.

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We'd steal it from local construction sites, little scrap pieces here or there, and hodge podge together forts in my backyard. Ah, those are the good old days. After I got the whole section that is eventually going to get stone all

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covered with OSB, I continued on around the room while Craig, bless his heart, started working on painting. Now, you might be saying, "Painting? I thought that wall was going to be stone." Well, exactly. We're going to paint fake

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stones on the wall, but do it in a way that it's going to look real.

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No, I'm just kidding. That would look horrible. The reason Craig is painting is because we're going to do the stone in a dry stack, which means there's not going to be any mortar between the stones, which means there could be little cracks that

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you're going to see through the stones and see the substrate behind them. So, we went ahead and painted that entire wall black so that if you did see through the stone, it would just look like a dark shadow and not some yellow

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OSB. While he painted everything on that wall black, I just kept going, cladding everything in pieces of OSB, making careful cuts around all of our different openings, and trying very hard not to fall off a ladder or throw my back out

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cuz I'm supposed to play golf next week. Pretty soon, I had two of the three walls completely covered in OSB. And there's something just satisfying about it. It's funny. I hate doing drywall, but I really enjoyed cladding the walls

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in OSB. I don't know what that says about me as a person. Maybe I need to be nicer to drywall. As you can see, I made careful cuts around all the different outlets so that we can make access

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panels for those later down the line. Craig also had to paint the door because, well, the door is going to be part of that wall that gets covered up.

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And yeah, it was just more the same. Cut, hang, cut, hang, cut, hang, cut. It was getting late. It was around 7:30 or 8:00 in the evening by the time I got my last few pieces cut and hung up,

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carefully notching around that stupid metal piece hanging from the ceiling. And just like that, we were done.

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done hanging the OSB, not done with the set. Craig also painted the top of the entire space black because you're actually going to see the top 3 in of that OSB cuz we're only going up 10 ft and well, the walls are like 10 ft 3 in.

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So anyways, just in case you were wondering, then we had to frame in a support structure to mount the LED panel to. We didn't really know what we were doing because, well, we've never mounted an LED panel before, but the guys who

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are going to mount it kind of explained what they needed. So, we slapped up some 2x4s and then we cut some more OSB and just put it across the entire thing to give them a nice solid surface to mount

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everything to. I think this is going to work, but we'll just have to wait until they show up to find out.

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Once we got that all complete, it was time to hang our secret door. Now, I was trying to come up with a way to make this door truly secret, meaning that it doesn't have a door handle on it, but

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you could still get through it and it would automatically shut behind you. So, I just got some automatic closing hinges from the big box store that are spring-loaded. You can adjust the tension, so it should work. Although, I

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realized as soon as I mounted the door that it's dragging on the floor and not closing all the way because, well, the hinges were mounted against a flat surface. But that's okay. When in doubt, route it out, as my mom always used to

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say, which just means you grab a router and make a nice recess for those hinges.

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Now, it closed all the way, but it was still dragging on the floor. So, I just took it out and cut about a/ inch off the bottom with the track saw. Then, I brought it back in, remounted it, and it

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worked perfect. And when I say it worked perfect, I mean, it opened and shut just like a real door. See, you just push against it and it automatically closes. I know it doesn't look very secret right now, but

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trust me, it will look secret in the end. Next, we needed to make a corner shelving unit to house some helmets.

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Now, they thought it'd be really cool to have some shelves in the corner that they could put all the different Seahawks helmets on as a nice decoration. They just wanted regular old shelves, but me being who I am, can

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never make anything simple, and I thought it would look way cooler to make it more incorporated into the set, make it look like a builtin piece. And then on top of that, I thought it would look even cooler if the whole thing lit up

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with LEDs, like a glowing column. So, that's what we're going to try and do.

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Step one, cut down a bunch of pieces of plywood to various shapes and sizes for our corner helmet shelf unit. Step two, tack all of those pieces together into these nice square boxes with finishing nails. and then pass them to Craig so

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that he can hook them together with screws. Really locking them in place. Now, if you're still like, "What the heck are you even talking about? I don't understand." It's fine. Just keep watching the video. It'll all make sense

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eventually. First, we're going to put in this base unit here that starts about 2 feet up off the floor. That's going to be our first shelf. So, I screwed that in place. While you're watching me do this, imagine that eventually these shelves

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are clad in the same oak paneling as the walls. So, it just looks like a builtin column in the corner with chunks missing out of it for helmets. I cut some spacer blocks exactly 13 in because that's how

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much room I figured we'd need to slide a helmet in there. And then I put on my next shelf. And then I put on some more spacer blocks and put on the next shelf.

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Now, I could keep doing this for every shelf, but I think you get the idea.

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Eventually, we worked our way all the way up the corner until we got to the very top where we built a bigger unit.

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That's going to kind of be the well, the top. And it creates four nice shelves for the helmets. I know, I know you're like, "Those aren't shelves. They have holes in them. Aren't the helmets just going to fall right through?

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Darn it. You're right. I didn't think about that. Or did I? Of course I did. Silly Willie.

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For the actual shelves, I bought some translucent white acrylic. Now, that's going to make up the top and bottom of those boxes. And the idea is that when we put LED lights inside those boxes, it'll glow from the top and bottom,

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illuminating the helmets like a helmet safety. The nice thing about acrylic is that you can just cut it on your table saw or your chopsaw.

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So, that's good. Just don't try and cut it on a saw stop. I did that once and triggered the break. I think it was the static buildup. Anyways, they looked something like this. I know it's rough right now, but believe me, once we peel

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that blue protective film off, they're going to look great. Well, that's it. With these helmet shelves, the space is completely done. I think it looks pretty good.

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Just kidding. But that is the end of this video. We just realized there's so much going on. We can't fit it all in one video. Which means that you're going to have to come back next week and see

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how it all turned out because from this point forward, it's going to stop looking ugly and start looking really sweet once we get the paneling on the walls and the stone and the lockers in place and all the signage up and we get

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everything lit up. Pretty stoked. So, come back next week and check it out. Oh, and go watch the Seahawks when they start playing. They're not playing right now, but once the games start, go watch the Seahawks.

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Okay bye. This video is sponsored by Squarespace. I got a lot to do throughout the day. I got to build stuff. I got to film stuff.

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Topics:Seattle Seahawkswoodworkingstudio renovationcustom signageportable flooringlocker buildset designBourbon Moth Woodworkingvideo production studioDIY woodworking

Frequently Asked Questions

Why did they build fake lockers instead of real ones?

The lockers were designed to be fake and modular so they could be easily disassembled, transported, and reassembled at the Seahawks facility, allowing for flexibility and non-permanent installation.

What type of flooring was installed and why?

They installed a portable wood-look dance floor made of high-density vinyl, chosen for its durability, ease of installation, sound absorption, and the ability to create a wood floor illusion without permanent installation.

How did they handle the heavy stone cladding in the studio?

Although stone is heavy, the team had a plan to install it around the lockers on one wall, ensuring it was securely anchored and visually appealing, with the substrate painted black to maintain a clean look.

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